CASE STUDY

FileMaker-Independent Order-to-Production BOM Management System for Industrial Machinery Manufacturers

Porting 20 Years of FileMaker Business Knowledge Directly to Web Apps

MachineryLegacy RenewalEfficiencyData
FileMaker-Independent Order-to-Production BOM Management System for Industrial Machinery Manufacturers
0
BOM edit speed up
0万円/月
Maintenance cost saved
Client
Industrial Machine Maker A
Industry
Machinery
Duration
5 months
Team Size
2 people
Contract
680万

Tech Stack

Next.js (App Router)TypeScriptSupabase (PostgreSQL/Auth/Storage)VercelTailwind CSSshadcn/uiFileMakerデータ移行スクリプト (Python)Algolia再帰CTECSV連携

NEGLECT COST

放置すると、
毎月これだけ損をしている。

同業他社の課題試算に基づく、このシステムを導入しなかった場合の機会損失額

Monthly

180万円

Yearly

2,160万円

FileMaker licensing/maintenance, single-engineer dependency, and business delays from concurrency limits.

Challenge

Build-to-order industrial machines need per-unit BOMs. After 20 years on FileMaker, the system became a business risk: Mac-only, 5-user concurrency cap, and only one engineer in the company who could maintain it.

Approach

Reverse-engineered every FileMaker script and layout, documented the business logic, then migrated to a web app. Data migration was lossless, and screen flow stayed familiar to FileMaker users.

Implementation

Parent-child BOM expansion runs as recursive CTEs; part master search uses Algolia for instant lookup. FileMaker calculation fields were re-implemented as TypeScript logic with full change history. CSV integration with production, purchasing, and costing is standard.

Results

Concurrent users became unlimited, with same-day access from any location. BOM edits doubled in speed, and ¥180k/month maintenance disappeared. Business continuity risk dropped sharply.

RESULTS

導入後、これだけ伸びた。

本システム導入によって実際に計測された、主要KPIの変化

+0
BOM edit speed up
+0万円/月
Maintenance cost saved
+0%
Real-time cross-site sync

VOICE

We're free from the fear of our one FileMaker engineer leaving. Opening a BOM from anywhere in the company is just normal now.

Head of Production ControlIndustrial Machine Maker A